
As mentioned earlier, the air cylinder I
chose for the torso is a 10" air
cylinder that is overall about the same
length as this 12" spring, making
them
perfectly
compatible for actuation and
return. The spring came from Home
Depot and the air cylinder is a Bimba
brand as mentioned purchased from
surplus. Here is a close up look at
both. Here is
the
double clevis mount we saw in the
last set of pictures again. It is
made from chopping one surface off
of a 5" long section that is now 1
1/2" high and 1 1/2" wide. The two
pivot pins are spaced away from
each other 2 3/4" with the first
hole on the bottom (for the air cylinder
connection) is 1/2" away from the
end. This will then place the cylinder
in a perfectly horizontal position
when
not
engaged if the clevis is raised
1/2" above the raised floor of the
seat box. This will be mounted to
the front of the box on center.
Remember to countersink the bolt
nuts on the outside of this
connection, as the front of the
seat box needs to be flush so we
can mount our decorative aluminum
diamondplate over it. Once again we
are placing rubber washers
underneath the clevis bracket to
insolate the concussion from the
wood. Here is a view inside the
seat box from both sides of the
chair
with the raised floor of course
being the front. The cylinder I wound up
using turned out to be a two way
that I used an adjustable muffler
on the unused port. You can see it
in the photo (below, right) where the
black arrow is pointing. You can
dial how fast the air cylinder will
respond to your air input on the
other end using these. Without
anything there at all, your
actuation would only be effected by
the air pressure used,
gravity and weight. With it you
could cause your
crybaby
to lean forward very very slowly if
you choose, regardless of the
amount of air pressure you are
working with. You can't buy these
at the hardware store! You will
likely need to go to your local
industrial supply to find the. I
wound up at King Bearing where I
get some replacement parts to my
stationary tools in my woodworking
plant.
Next we need to set up a place for
our powered computer speaker for
the voice of our whimpering sissy.
I tossed in some walls under the front
of the seat where the floor was
raised up to keep mine from
migrating side to side and then I
coated the cavity with contact
cement. The pieces of foam you see
on the right is carpet padding that
you can always get as much of as
you want for free from behind
carpet retailers (at least in my
area).
This
roll was new, unused foam that they
must have purchased excess of for
the last installation job they did. I coated
this with cement as well and glued
them inside the speaker cove to
insulate it from the concussion and
vibrations of the mechanisms. To
hold it in place I used two narrow
straps of aluminum bent to the
curve of the speaker face and then
screwed the right angle ends to the
seat box. Make sure to install
this
AFTER you finish your chair but
BEFORE you install your fog pipe
through the chair like I didn't do.
Make sure you drill holes in the
floor of the seat box that is
directly above your speaker's
inputs for power and sound at this
point as well, otherwise you will
be making up new curse words when
you go to hook up the finished
product. Hindsight isn't just 20 /
20, it's cocky about it.
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